PROKON MANUAL MANUAL

PROKON MANUAL MANUAL

ProKon Ease of Assembly 7A/AA MTM-Institut 10 Manual page Influencing factors affecting the assembly are defined as analyzing criteria, represented by Basic Value Assembly Interferences For each of these criteria, a numerical value a ProKon Unit (PU) was defined. ProKon supports the systematic identification of possible improvements in design solutions and the quantification of the effect these solutions have on productivity. ProKon Definition 7A/AA MTM-Institut 9 Manual page ProKon is an MTM-based method for analyzing and evaluating design solutions with respect to their suitability for assembly.

ProKon MTM in the overall production cycle 5A/AA MTM-Institut 8 Manual page MTM AnalysisPlanning Production analysis testing optimization quantification familiarization Know-how transfer Product Development Process Development Production and Improvement SOP (Start of Production) inspection and evaluation of ease of assembly process capability quality objectives product optimization work organization work design work methods production times clocking possible production optimization calculation of reference data/planning standards MTM Process PlanningMethods and tools ProKon continuous improvement Ergonomics - EAWS 9. ProKon Optimization Potential 5A/AA MTM-Institut 7 Manual page 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Total costs Assembly-oriented product design New production technologies Work system and work process design CIP measures Remaining costs 100% 20 - 30% 5% 10 - 20% 15% Optimizationpotentialin% 8.

ProKon Early Answers to Late Questions 4A/AA MTM-Institut 6 Manual page Time Costs Costs of implementing a change Opportunities for avoiding or reducing costs Concept ServicesDesign Prototype Purchasing Department Production/ Assembly Sales 7. Engeln 0 % Individuality of the solution 100 % Single piece order Complex product mix Increased development expense Increased material costs Longer learning curve 6. ProKon Problem with Positioning a Platform 3A/AA MTM-Institut 5 Manual page Large batch sizes Ideal product mix Reduced development expense Reduced material costs Short learning curve Where is the companys optimum? Customer Requirements Tailored Solution Company Targets Standard Solution * Prof. ProKon Demands on Product Development 3A/AA MTM-Institut 4 Manual page Greater flexibility Quick reaction to changes in the market place Consideration of all cost-relevant factors, at an early stage of development 5. ProKon Development of the Market Place 3A/AA MTM-Institut 3 Manual page Shorter product life cycles Increasing number of variants Increasing frequency of product innovations Shorter development times Increasingly complex development tasks 4. ProKon Analytical Method 3A/AA MTM-Institut 2 Manual page The term ProKon is an acronym for the German words Produktionsgerechte Konstruktion (Production-Oriented Design) The ProKon method is a comprehensive tool for improving the manufacturing process, during the design phase of product development.

1.ProKon ProKon Produktionsgerechte Konstruktion (Production-Oriented Design) First Step in First Time Right Presented at MTM Conference Turkey May, 2014Дў.

Prokon manual